G3616 A4

G3616 A4

G3600 A4 engines provide a wide range of power options to fit your gas compression application. G3600 A4 engines bring the highest uptime in the industry and long operating intervals between overhaul. Operators that use G3600 A4 engines in their fleet enjoy virtually no unscheduled downtime, the right power for their application, the lowest operating costs, and emissions compliance. Ideal applications for G3600 A4 engines include centralized gathering stations, gas processing, transmissions, and storage applications. Cat G3616 A4 Gen 1 gas engine with ratings: 3729-3990 bkW (5000-5350 bhp) @ 1000 rpm and Cat G3616 A4 Gen 2 gas engines with ratings 4101 bKW (5500 bhp) @ 1000 rpm. NSPS site compliant capable.

Maximum Rating 5500 BHP 4101 bkW
Emissions NSPS Site Compliant Capable NSPS Site Compliant Capable
Displacement 20698 in³ 339 l

Technicial Specifications

Engine Specifications
Maximum Rating 5500 BHP 4101 bkW
Emissions NSPS Site Compliant Capable NSPS Site Compliant Capable
Displacement 20698 in³ 339 l
Minimum Rating 5000 BHP 3729 bkW
Compression Ratio Gen 1 (9.2:1) Gen 2 (7:6:1) Gen 1 (9.2:1) Gen 2 (7:6:1)
Aspiration Turbocharged-Aftercooled Turbocharged-Aftercooled
Rotation from Flywheel End Counterclockwise Counterclockwise
Flywheel Teeth 255 255
Weight - Dry 72000 lb 32659 kg
Oil Change Interval 5000 hours 5000 hours
Ignition, Protection Electronic, ADEM™4 Electronic, ADEM™4
Stroke 11.8 in 300 mm
Bore 11.8 in 300 mm
Capacity for Liquids
Cooling System 211 gal (US) 798 l
Lube Oil System - Refill 351 gal (US) 1329 l

Advantages and Features

Emissions

Meets U.S. EPA Spark Ignited Stationary NSPS Emissions for 2010/11 with the use of an oxidation catalyst

Lean Burn Engine Technology

Lean-burn engines operate with large amounts of excess air. The excess air absorbs heat during combustion reducing the combustion temperature and pressure, greatly reducing levels of NOx. Lean-burn design also provides longer component life and excellent fuel consumption

Ease of Operation

Includes engine mounted thermostats, compress oil cooler connections, jacket water and lube oil heater connections.

Advanced Digital Engine Management

ADEM4 engine management system integrates speed control, air/fuel ratio control, and ignition/detonation controls into a complete engine management system. ADEM4 has improved: user interface, display system, shutdown controls, and system diagnostics.

Gas Engine Rating Pro

GERP is a web-based program designed to provide site performance capabilities for Cat® natural gas engines for the gas compression industry. GERP provides engine data for your site's altitude, ambient temperature, fuel, engine coolant heat rejection, performance data, installation drawings, spec sheets, and pump curves.https://gerp.cat.com

Product Support Offered Through Global Cat Dealer

More than 2,200 dealer outlets Cat factory-trained dealer technicians service every aspect of your petroleum engine Cat parts and labor warranty Preventive maintenance agreements available for repairbefore-failure options S•O•SSM program matches your oil and coolant samples against Caterpillar set standards to determine: - Internal engine component condition - Presence of unwanted fluids - Presence of combustion by-products - Site-specific oil change interval

Over 80 Years of Engine Manufacturing Experience

Over 60 years of natural gas engine production Ownership of these manufacturing processes enables Caterpillar to produce high quality, dependable products - Cast engine blocks, heads, cylinder liners, and flywheel housings - Machine critical components - Assemble complete engine

Website

For all your petroleum power requirements, visit www.cat.com/oilandgas

Standard Equipment

  • Air Inlet System
    • Air cleaner — standard duty
    • Inlet air adapter
  • Control System
    • A4 control system — provides electronic governing integrated with air/fuel ratio control and individual cylinder ignition timing control
  • Cooling System
    • Jacket water pump
    • Jacket water thermostats and housing
    • Aftercooler pump
    • Aftercooler water thermostats and housing
    • Single-stage aftercooler
  • Exhaust System
    • Dry wrapped exhaust manifolds
    • Vertical outlet adapter
  • Flywheel & Flywheel Housing
    • SAE standard rotation
  • Fuel System
    • Gas supply and and shut-off valves — electronically controlled fuel supply pressure
  • Ignition System
    • A4 control system — senses individual cylinder detonation and controls individual cylinder timing
  • Instrumentation
    • LCD display panel — monitors engine parameters and displays diagnostic codes
  • Lube System
    • Crankcase breathers — top mounted
    • Oil cooler
    • Oil filter
    • Oil pan drain valve
  • Mounting System
    • Engine mounting feet (six total)
  • Protection System
    • Electronic shutoff system with purge cycle
    • Crankcase explosion relief valves
    • Gas shutoff valve
  • Starting System
    • Air starting system
  • General
    • Paint — Cat yellow
    • Vibration dampers

Optional Equipment

  • Air Inlet System
    • Heavy-duty air cleaner with precleaners
  • Charging System
    • 35 Amp & 65 Amp charging alternators – CSA approved
  • Exhaust System
    • Flexible bellows adapters
    • Exhaust expander
    • Weld flanges
  • Fuel System
    • Fuel filter
    • Gas pressure regulator
    • Flexible connection
    • Flexible connection
  • Instrumentation
    • Remote data monitoring and speed control
    • Compatible with Cat Electronic Technician (ET) and Data View
    • LCD display panel
    • Color HMI display
    • Modbus and Ethernet capable
  • Lube System
    • Air or electric motor-driven prelube
    • Duplex oil filter
  • Mounting System
    • Mounting plates (set of six)
  • Power Take-Offs
    • Front stub shafts
  • Starting System
    • Air pressure reducing valve
    • Natural gas starting system
  • General
    • Engine barring device
    • Damper guard